DESCRIPTION
The TK 804/2 model features an automatic cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
The machining line comprises:
- In-sequence loader
- Loading table with a 1-3 axis CNC pusher
- Labeling machine (optional)
- Cutting unit
- Conveyor belt
- Unloading table
Grazie Thanks to the versatility of its components the TK 804/2 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping and handling can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed. The high automation of the TK 804/2 model significantly reduces machining times while improving the production process.
COMPONENTS
In-sequence loader (1)
Using the CNC control, the system automatically positions the profiles on the loading table where they are picked by the automatic pusher. Thanks to a series of interchangeable comb-like elements, supplied with the machine, it is possible to support several different profile types.
Loading table with a 3 axis CNC pusher (2)
Loading table for the automatic movement of the profiles; a 3-axis CNC pusher slides over this table. The pusher uses a pneumatic gripper to pick the workpiece from the table and to quickly place it near the labeling machine (optional) and then in the area of the cutting unit.
Labeling machine - optional (3)
The CNC labeling machine prints and applies self-adhesive labels on the profiles to be machined. This tool offers an optimization opportunity because it provides companies that need to classify several series of products with an easy identification method for the manufacturing process.
Cutting unit (4)
Motor-driven single-head cutting machine whose heavy structure ensures a great stability during the machining process. This machine can position the head at a high-speed (5500 grades/1’) and its machining table can be customized by configuring different systems that adapt to the numerous types of machined profiles.
Conveyor belt (5)
The CNC controlled conveyor belt is mounted at the side of the cutting machine and it is used to collect the machined profiles and then transfer them to the unloading area.
Unloading table (6)
Unloading table completed with a mobile sidewall driven by pneumatic actuators that pushes the profiles in the storage area.
DETAILS OF THE BASIC MACHINE
TECHNICAL FEATURES
| IN-SEQUENCE LOADER |
| Capacity: |
15 prefiles |
| Max. carrying capacity: |
550 Kg |
| Max length: |
6500 mm |
| PUSHER |
| Max displacement speed: |
Axis X: 65 m/1' |
| Control of axis X: |
Brushless motor, truck on ball linear slideways, precision rack |
| Control of axes Y - Z (only 3 axis CNC pusher): |
Brushless motors, ball linear slideways and ball screws |
| CUTTING MACHINE |
| Max power (service S6): |
2,2 kW |
| Max rotation speed: |
2800 rpm |
| Head positioning speed: |
5500 deg/1' |
| Allowed angles: |
-45 deg to +45 deg |
| Blade diameter: |
500 mm |
CUTS GRAPHIC
SOFTWARE
The machine is equipped with the following software:
- User licence for WINDOWS XP operating system
- User licence for the basic software CN6
- User licence for FORMULA software
- User licence for TK Cut List Optimizer
- Remote connection
SOFTWARE
Other optional software:
- User licence for Abacus Win Cam
