Производственная линия обработки алюминиевого профиля

TEKNA TK 804/1

	Запросить предложение

Конструктивные особенности

• The TK 804/1 model features an automatic machining and cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
• The machine can be equipped with electric-spindles (4 max) that allow to perform drilling operations on the profiles before they are cut.
• The machining line comprises: - loading table with a 1 axis CNC pusher, - drilling unit (optional), - cuttin unit, - conveyor belt.
• Thanks to the versatility of its components the TK 804/1 model can meet the manufacturing needs of every customer: profiles clamping and machining systems can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed.
• The high automation of the TK 804/1 model significantly reduces machining times while improving the production process.

Технические характеристики

Стандартная комплектация

• Loading table with a 1 axis CNC pusher. Loading table for the automatic movement of the profiles; a 1-axis CNC pusher slides over this table (axis X). The pusher uses a pneumatic gripper to pick the workpiece from the loading table and to quickly place it near the drilling unit (optional) and then in the area of the cutting unit. A series of idle rollers in PVC are mounted on the loading table and in addition to provide for the profile movement they protect its surface against friction or scratching.
• Cutting unit. The cutting unit is equipped with a motor-driven single-head cutting machine whose heavy structure in electrically welded frame ensures a great stability during the machining process: Its thick plates contribute to the group robust structure and minimize the vibrations during the cutting. The full enclosure achieves the noise reduction and provides a safe working environment. The cutting machines can position the head at high-speed and it is equipped with a carbide tipped circular blade of large diameter that is suitable to carry out precise cutting of aluminum profiles.
• Conveyor belt. The CNC controlled conveyor belt is mounted at the side of the cutting machine and it is used to collect the machined profiles and then transfer them to the unloading area.

Дополнительная комплектация

• Drilling unit. The controlled axis drilling unit can comprise a maximum of 2 electric-spindles that can be used separately and are mounted near the cutting machine, this design allows to perform machining operations on the profile before these are cut; it is possible to use various tools to perform different machining operations during the same working cycle, thus avoiding frequent machine downtime caused by tool replacement actions. Alternatively, the drilling unit can comprise a single electric-spindle, with a power greater then the previous one, able to ensure a high torque with a low speed in order to admit also drilling/tapping operations.
• Motor-driven clamp. The motor-driven clamp is provided as an alternative to the clamping system of the (optional) drilling unit and its aim is to permit longitudinal movement of the clamp itself; in fact, the clamping group is installed on linear slideways with recirculating balls and it is completed with an engine.
• Profile clamping systems for the furniture industry. Instead of standard clamps, we can supply an alternative clamping system for machining profiles of cabinet doors and furniture frames; by a series of shaped interchangeable jaws it is possible to carry out the clamping of profiles having different sections.
• Digital fiber optic sensor. The digital fiber optic sensor is installed nearby the cutting unit and is used to precisely and automatically determine the exact measures for the in-sequence machining. Using a concentrated bundle of light, the sensor detects the references on the bars to be machined (holes, slots, etc.) and adequately corrects the zero points for the beginning of the machining program; each bar can have multiple references (as much as the pieces that must be obtained from the bar itself) that can be used to perform the multiple detection during a machining cycle and ensure the desired precision on each machined piece.

Назад

Наверх

Новости